Numerical Study of Channel Structure Effects on Thermal Hydraulic Performance of Printed Circuit Heat Exchanger
Main Article Content
Abstract
Printed circuit heat exchangers (PCHEs) enable high efficiency, high pressure resistance, highly compact geometry, a better heat transfer coefficient, and the ability to withstand a large operating temperature range. The current study aims to analyze their comprehensive performance based on numerical methods, and reliable heat transfer is required to operate at high pressures and high applications. A three-dimensional single-banking PCHE was designed in the computational fluid dynamics (CFD) software Fluent. First, the effects of zigzag and straight channels on the PCHE's performance along with the pressure drop and heat transfer characteristics were investigated. The zigzag channel showed a higher comprehensive performance up to 22% than the straight channel. Second, a different zigzag channel diameter range (2 mm – 4 mm) and their effects on the PCHE's performance were analyzed. A small-channel diameter of 2 mm reduced the pressure drop and increased heat transfer. This work was aimed at determining a better flow channel structure to improve thermal-hydraulic performance.
Article Details
This work is licensed under a Creative Commons Attribution-NonCommercial-ShareAlike 4.0 International License.
This work is licensed under a Creative Commons Attribution-NonCommercial-ShareAlike 4.0 International License.
References
Takeda T, Kunitomi K, Horie T, Iwata K. Feasibility study on the applicability of a diffusion-welded compact intermediate heat exchanger to next-generation high temperature gas-cooled reactor. Nucl Eng Des. 1997;168(1-3):11-21.
Natesan K, Moisseytsev A, Majumdar S. Preliminary issues associated with the next generation nuclear plant intermediate heat exchanger design. J Nucl Mater. 2009;392(2):307-315.
Huang C, Cai W, Wang Y, Liu Y, Li Q, Li B. Review on the characteristics of flow and heat transfer in printed circuit heat exchangers. Appl Therm Eng. 2019;153:190-205.
Chen M, Sun X, Christensen RN, Skavdahl I, Utgikar V, Sabharwall P. Dynamic behavior of a high-temperature printed circuit heat exchanger: Numerical modeling and experimental investigation. Appl Therm Eng. 2018;135:246-256.
Chu WX, Li XH, Ma T, Chen YT, Wang QW. Study on hydraulic and thermal performance of printed circuit heat transfer surface with distributed airfoil fins. Appl Therm Eng. 2017;114:1309-1318.
Zhao Z, Zhou Y, Ma X, Chen X, Li S, Yang S, Numerical study on thermal hydraulic performance of supercritical LNG in zigzag-type channel PCHEs. Energies. 2019;12(3):548.
Pan J, Wang J, Tang L, Bai J, Li R, Lu Y, et al. Numerical investigation on thermal-hydraulic performance of a printed circuit LNG vaporizer. Appl Therm Eng. 2020;165:114447.
Chu WX, Li XH, Ma T, Chen YT, Wang QW. Experimental investigation on SCO2‐water heat transfer characteristics in a printed circuit heat exchanger with straight channels. Int J Heat Mass Transf. 2017;113:184-194.
Zhang P, Ma T, Ke H, Wang W, Lin Y, Wang Q. Numerical investigation on local thermal characteristics of printed circuit heat exchanger for natural gas liquefication. Energy Procedia. 2019;158:5408-5413.
Zhao Z, Zhou Y, Ma X, Chen X, Li S, Yang S. Effect of different zigzag channel shapes of PCHEs on heat transfer performance of supercritical LNG. Energies. 2019;12(11):2085.
Yang Y, Li H, Yao M, Gao W, Zhang Y, Zhang L. Investigation on the effects of narrowed channel cross-sections on the heat transfer performance of a wavy-channeled PCHE. Int J Heat Mass Transf. 2019;135:33-43.
Lee SM, Kim KY. Comparative study on performance of a zigzag printed circuit heat exchanger with various channel shapes and configurations. Heat Mass Transfer. 2013;49:1021-1028.
Jeon S, Baik YJ, Byon C, Kim W. Thermal performance of heterogeneous PCHE for supercritical CO2 energy cycle. Int J Heat Mass Transf. 2016;102:867-876.
Wang Q, Xu B, Huang X, Chen Q, Wang H. Heat transfer and flow characteristics of straight-type PCHEs with rectangular channels of different widths. Nucl Eng Des. 2022;391:111734.
Seung HY, Hee CN, Gil BK. Assessment of straight, zigzag, S-shape, and airfoil PCHEs for intermediate heat exchangers of HTGRs and SFRs. Nucl Eng Des. 2014;270:334-343.
Chen M, Sun X, Christensen RN. Thermal-hydraulic performance of printed circuit heat exchangers with zigzag flow channels. Int J Heat Mass Transf. 2019;130:356-367.
Kim IH, No HC. Thermal-hydraulic physical models for a printed circuit heat exchanger covering He, He–CO2 mixture, and water fluids using experimental data and CFD. Exp Therm Fluid Sci. 2013;48:213-221.
NIST. NIST Chemistry Webbook [Internet]. 2017 [cited 2022 Jun 15]. Available from: http://webbook.nist. gov/chemistry/.
Special Metals. 2017 [cited 2022 Jul 15] Available from: https://www.specialmetals.com/documents/ technical-bulletins/inconel/inconel-alloy-617.pdf.
Ullah Khan MZ, Younis MY, Akram N, Akbar B, Rajput UA, Bhutta RA, et al. Investigation of heat transfer in wavy and dual wavy microchannel heat sink using alumina nanoparticles. Case Stud Therm Eng. 2021;28:101515.
Hong H, Yeom E, Ji HS, Kim HD, Kim KC. Characteristics of pulsatile flows in curved stenosed channels. PLoS ONE. 2017;12(10):e0186300.
Kim DE, Kim MH, Cha JE, Kim SO. Numerical investigation on thermal–hydraulic performance of new printed circuit heat exchanger model. Nucl Eng Des. 2008;238(12):3269-3276.
Fan J, Yeom E. Numerical investigation on thermal hydraulic performance of supercritical LNG in PCHEs with straight, zigzag, and sinusoidal channels. J Vis. 2022;25:247-261.
Wang J, Shi H, Zeng M, Ma T, Wang Q. Investigations on thermal–hydraulic performance and entropy generation characteristics of sinusoidal channeled printed circuit LNG vaporizer. Clean Technologies and Environmental Policy, 2022;24:95-108.
Shi H, Raimondi NDM, Fletcher DF, Cabassud M, Gourdon C. Numerical study of heat transfer in square millimetric zigzag channels in the laminar flow regime. Chem Eng Process: Process Intensif. 2019;144:107624.