Supply Chain Efficiency Improvement through Value Stream Mapping : A Case Study of Battery Import Business

Main Article Content

อรนงค์ เหลาทอง
Watcharapoj Sapsanguanboon

Abstract

This research aims to analyze supply chain issues and develop solutions to improve supply chain efficiency based on a battery import business case study by collecting information on activities occuring in the warehouse sector, recharging and product inspection before shipping to the distribution center. A current value stream mapping is used to prepare a current supply chain performance study and assessment, fishbone diagrams are used to identify issues and causes that affect the performance, and a future value stream mapping is used to determine guidelines for supply chain efficiency improvement. The study discovered that four variables, including people equipment, locations, and processes, are the main drivers of difficulties influencing supply chain efficiency. The following are the solutions: 1) Creating organizational awareness and responsibility 2) Relocating the working area to the same location 3) Making a PM planning for warehouse building 4) Using a Cooling Tunnel 5) Using WMS and ERP in the operational processes. This solution can improve the performance by reducing operational activities from 29 to 17 activities, reducing work hours from 11,058.51 to 874.76 minutes, reducing moving distance from 34,805.00 to 1,012.00 meters increasing the workload from 315 to 504 batteries/day (60.00%), and reducing costs from 35.56 to 27.59 baht/battery (22.41%).

Article Details

How to Cite
[1]
เหลาทอง อ. and W. Sapsanguanboon, “Supply Chain Efficiency Improvement through Value Stream Mapping : A Case Study of Battery Import Business”, J of Ind. Tech. UBRU, vol. 13, no. 1, pp. 15–28, May 2023.
Section
Research Article

References

Chain TY, Wei WLJ, Ze ELM, Ren LZ, Ping YE, Abu-Bakar NZ, Faizal M, Sivakumar S. A Review on Recent Progress of Batteries for Electric Vehicles. International Journal of Applied Engineering Research. 2019; 14: 4441-61.

Zhang Y, Montenegro-Marin CE, Díaz VG. Holistic cognitive conflict chain management framework in supply chain management. Environmental Impact Assessment Review. 2021; 88: 1-9.

Benjamin H, Alexandra K, Torsten S, Gisela L. Quality Value Stream Mapping, Procedia CIRP. 2014; 17: 254 – 59.

Forno AJD, Pereira FA, Forcellini FA, Kipper LM. Value Stream Mapping : A Study About the Problems and Challenges Found in the Literature from the Past 15 Years About Application of Lean Tools. The International Journal of Advanced Manufacturing Technology. 2014; 72: 779–90.

Roh P, Kunz A, Wegener K. Information stream mapping: Mapping, analysing and improving the efficiency of information streams in manufacturing value streams. CIRP Journal of Manufacturing Science and Technology. 2019; 25: 1-13.

Sunk A, Kuhlang P, Edtmayr T, Sihn W. Developments of Traditional Value Stream Mapping to Enhance Personal and Organisational System and Methods Competencies. International Journal of Production Research. 2016; 5: 3732–46.

Womack JP, Jones DT. Lean Thinking Banish Waste and Create Wealth in Your Corporation. 2nd ed. New York : Free Press; 2003.

Jitthananan K, Kessomboon N, Natsathaporn N. An Application of Value Stream Mapping for the Improvement of Pharmaceutical Distributor Process at Borabue Hospital, Mahasarakham Province. Isan Journal of Pharmaceutical Sciences. 2017; 13(4): 50-62. (inThai)

Zahraeea SM, Tolooieb A, Abrishamic SJ, Shiwakotia N, Stasinopoulosa P. Lean manufacturing analysis of a Heater industry based on value stream mapping and computer simulation. Procedia Manufacturing. 2020; 51: 1379-86.