Reducing Sink Mark Defect of Cup Plastic Injection by Biodegradable Material with an Injection Rate

Authors

  • Adirake Chainawakul Tools and Die Engineering, Faculty of Engineering, Rajamangala University of Technology Lanna
  • Teerawat Sangkas Tools and Die Engineering, Faculty of Engineering, Rajamangala University of Technology Lanna
  • Suthaphat Kamthai Division of Packing Technology, School of Agro-Industry, Faculty of Agro-Industry, Chiang Mai University
  • Supasit Manokruang Tools and Die Engineering, Faculty of Engineering, Rajamangala University of Technology Lanna

DOI:

https://doi.org/10.14456/rmutlengj.2025.4

Keywords:

Plastic injection molding, Shrinkage, Biodegradable, Injection parameters

Abstract

In this research, the issue of shrinkage in coffee cup sleeves filled with biodegradable plastic materials is investigated. Polylactic acid (PLA) and coffee grounds are two combined materials that are difficult to form by injection molding. The quality of the coffee cup sleeves declined as their surface was reduced. This study aims to investigate the effects of varying plastic injection molding parameters, including clamping force, injection pressure, injection rate, and cooling time, on shrinkage in the molded parts. The goal is to determine the optimal conditions for reducing shrinkage in the molded parts. The experimental results indicate that adjusting the injection speed rate to 40 cm³/s and the injection pressure to 54 bar significantly reduces shrinkage in the molded parts, thereby markedly improving the surface quality of the product. The results provided an important guideline for the development of injection molding technology employing bioplastic materials with higher viscosity than generally synthetic plastics. Other bioplastic goods can be produced using this method with favorable outcomes.

References

Kim MS, Chang H, Zheng L, Yan Q, Pfleger BF, Klier J, et al. A review of biodegradable plastics: chemistry, applications, properties, and future research needs. Chem Rev. 2023 Jul 20;123(16):9915-39.

Harkal VA, Deshmukh SP. A review on biodegradable polymers: used as packaging materials. GSC Biol Pharm Sci. 2023;25(2):107-15.

Filiciotto L, Rothenberg G. Biodegradable plastics: standards, policies, and impacts. ChemSusChem. 2021;14(1):56-72.

Chacinski T, Sutowski P. Common defects in injection molding of plastic products and their influence on product quality. J Mech Energy Eng. 2021;5(1):7-14.

Mahajan LD, Ulhe PN. Analysis of Injection Molding Process to Reduced Defects (Short-Shot). Int J. Eng Technol Manag Res. 2018;5(6):113-9.

Moayyedian M, Abhary K, Marian R. The analysis of defects prediction in injection molding. Int J. Mech Mechatron Eng. 2016;10(12): 1883-6.

Manokruang S, Chainawakul A. Optimal Factor Analysis in the Injection Process of High-density Polyethylene Plastic Screw Caps to Reduce Shrinkage Problems: A Case Study. Kasem Bundit Eng J. 2023;13(2): 162-76.

Li Y, Chen JC, Ali WM. Process optimization and in-mold sensing enabled dimensional prediction for high precision injection molding. Int J. Interact Des Manuf (IJIDeM). 2021:1-7.

Masato D, Kazmer DO, Panchal RR. Analysis of in-mold shrinkage measurement for amorphous and semicrystalline polymers using a multivariate sensor. Int J. Adv Manuf Technol. 2023;125(1-2):587-602.

Yuan S, Qiu Z. Influence mechanism of injection process parameters on iridescent pattern defects on optical molded parts. J. Appl Polym Sci. 2023:e55144.

Liparoti S, Speranza V, Pantani R, Titomanlio G. Modeling of the injection molding process coupled with the fast mold temperature evolution. J. Electrochem Soc. 2019; 166(9):B3148.

Krebelj K, Halilovič M, Mole N. The cooling rate dependence of the specific volume in amorphous plastic injection molding. Int J. Adv Manuf Technol. 2019;103:1175-84.

Yadav R, Pancharya A, Kant R. Influence of injection and holding pressure on tribological and mechanical behavior of injection moulded thermoplastic. Mater Today Proc. 2021; 41:915-20.

Mohan M, Ansari MN, Shanks RA. Review on the effects of process parameters on strength, shrinkage, and warpage of injection molding plastic component. Polym Plast Technol Eng. 2017; 56(1):1-2.

Wang X, Zhao G, Wang G. Research on the reduction of sink mark and warpage of the molded part in rapid heat cycle molding process. Mater Des. 2013;47: 779-92.

Vanek J, Ovsik M, Stanek M, Hanzlik J, Pata V. Study of Injection Molding Process to Improve Geometrical Quality of Thick-Walled Polycarbonate Optical Lenses by Reducing Sink Marks. Polymers. 2024;16(16): 2318.

Butt MS, Bai J, Wan X, Chu C, Xue F, Ding H, Zhou G. Mechanical and degradation properties of biodegradable Mg strengthened poly-lactic acid composite through plastic injection molding. Mater Sci Eng C. 2017;70: 141-7.

Qin M, Chen C, Song B, Shen M, Cao W, Yang H, et al. A review of biodegradable plastics to biodegradable microplastics: another ecological threat to soil environments. J. Clean Prod. 2021;312:127816.

3D4Create. PLA, ABS, Nylon & PETG Shrinkage & Compensation: Essential Facts. Available from: http://3d4create.com/ [Accessed 10th June 2023].

Poszwa P, Brzek P, Gontarev I. Influence of processing parameters on clamping force during injection molding process. In Advances in Manufacturing II: Mechanical Engineering. 2019;4: 287-99.

RTP company. Molding and Processing Guidelines for PLA (Polylactic Acid) Compounds. Available from: www.rtpcompany.com/ technical-info/molding guidelines/pla-compounds/ [Accessed 2024].

Rosato DV, Rosato MG. Injection Molding Handbook. Springer Science & Business Media; 2012. p. 12-3.

Tim A, Turng LS, Gramann P, editors. Injection Molding Handbook. Hanser; 2007.

Saporit A, Quadri C, Kloth N, Capdevila X. The effect of rate of injection on injection pressure profiles measured using in-line and needle-tip sensors: an in-vitro study. Anaesthesia. 2019 Jan; 74(1):64-8.

Mohanraj T, Sivakumar K, Pradeep T. Application of non-destructive testing in plastic injection molding. J. Polym Eng. 2022; 42(5): 245-58.

Downloads

Published

2025-04-24

How to Cite

Chainawakul, A. ., Sangkas, T. ., Kamthai, S. ., & Manokruang, S. (2025). Reducing Sink Mark Defect of Cup Plastic Injection by Biodegradable Material with an Injection Rate. RMUTL Engineering Journal, 10(1), 27–34. https://doi.org/10.14456/rmutlengj.2025.4

Issue

Section

Research Article