Design and Development of a Miniature Automated Storage and Retrieval System Using a Gantry Mechanism for Automation Education
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Abstract
This research presents the design and development of a gantry-based Mini Automated Storage and Retrieval System (Mini-AS/RS) as a prototype for automation systems. The system employs an X–Y–Z motion structure controlled by a PLC via push buttons and a touch screen interface to enhance positioning accuracy and reduce reliance on manual labor in storage operations. Quantitative performance evaluation shows that the system achieves an average operating time of 23.1–30.2 seconds per cycle, with a standard deviation of less than 0.23 seconds. The average positional error is 0.2 mm, and the positioning success rate is 100%, indicating high accuracy and repeatability. Furthermore, a pre-test and post-test assessment conducted with 40 students revealed a 30.22% increase in the average score, with statistically significant improvement. These findings demonstrate that the developed system not only achieves reliable engineering performance but also effectively enhances learning outcomes.
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