Optimal Factor Settings for Nonwoven Carpet Processes by Using Sequential Experiment and Analyze Variability

Main Article Content

Paveena Nakbumpen
Teeradej Wuttipornpun
Chorkaew Jaturanonda

Abstract

This research aims to determine optimal factor settings for nonwoven carpet processes, which are seat back, floor carpet, and headliner processes. The optimal settings are determined in order to control the width of seat back and floor carpet and the weight of headliner within customer acceptable ranges. A sequential experiment and analyze variability are conducted to determine the optimal settings. The results show that the optimal settings obtain the width of seat back and floor carpet of 175.65 cm and 192.41 cm with the minimum standard deviation of 0.252 cm and 0.044 cm, and also obtain the weight of headliner of 190.57 gsm with the minimum standard deviation of 0.881 gsm. The obtained width and weight are within the acceptable ranges with the lowest standard deviation value.

Article Details

Section
Engineering Research Articles

References

[1] D. C. Montgomery, Design and Analysis of Experiments, 8th ed., the United States of America: Johnson Wiley & Sons, Inc., 2013.

[2] A. Rawal and R. Anandjiwala, “Comparative study between needlepunched nonwoven geotextile structures made from flax and polyester fibres,” Geotextiles and Geomembranes, vol. 25, no. 1, pp. 61–65, 2007.

[3] P. Kiekens and M. Zamfir, “Non-wovens from cotton fibres for absorbent products obtained by the needle-punching process,” AUTEX Research Journal, vol. 2, no. 4, pp. 166–174, 2002.

[4] V. K. Midha and A. Mukhopadyay, “Bulk and physical properties of needle punched nonwoven fabrics,” Indian Journal of Fibre & Textile Research, vol. 30, no. 2, pp. 218–229, 2005.

[5] S. Sengupta, P. Ray, and P. K. Majumdar, “Effect of punch density, depth of needle penetration and mass per unit area on compressional behaviour of jute needle-punched nonwoven fabrics using central composite rotatable experimental design,” Indian Journal of Fibre & Textile Research, vol. 33, no. 4, pp. 411–418, 2008.

[6] S. Mongkonsong, “Study of suitable factor for carpet coating,” M.S. thesis, Department of Industrial Engineering, Faculty of Engineering, King Mongkut’s University of Technology North Bangkok, 2007 (in Thai).

[7] W. Rodraksa and W. Tharmmaphornphilas, “Appearance defective reduction in nonwoven process,” in Proceedings of the International MultiConference of Engineers and Computer Scientists 2013 Vol II, 2013, pp. 1–6.

[8] S. Khadthachan, “A study of finding optimal factor in non-woven manufacturing process,” M. Eng. thesis, Department of Industrial Engineering, Faculty of Engineering, King Mongkut’s University of Technology North Bangkok, 2013 (in Thai).

[9] W. Pulkasem, “Determination of optimal factors to reduce waste of nonwovens product by using design of experiment,” M.Eng. thesis, Department of Industrial Engineering, Faculty of Engineering, King Mongkut’s University of Technology North Bangkok, 2014 (in Thai).

[10] K. Gumthorn, “Defective reduction of fly wheel comp through coq analysis,” M.Eng. thesis, Department of Industrial Engineering, Faculty of Engineering, King Mongkut’s University of Technology Thonburi, 2006 (in Thai).

[11] A. Kitprakornsonti, “Cost of quality reduction in injection molding process of automotive parts,” M.Eng. thesis, Department of Industrial Engineering, Faculty of Engineering, King Mongkut’s University of Technology Thonburi, 2006 (in Thai).

[12] R. Rotbunsongsri, “Optimization of food cans corrugation by using response surface methodology,” M.Eng. thesis, Department of Industrial Engineering, Faculty of Engineering, King Mongkut’s University of Technology Thonburi, 2011 (in Thai).