Properties of fly ash and rice husk ash blended geopolymer with sodium aluminate as activator solution

Main Article Content

N. Shyamananda Singh
Suresh Thokchom
Rama Debbarma

Abstract

The study investigates properties of blended geopolymer based on fly ash (FA) and rice husk ash (RHA) activated with sodium aluminate as aluminum additive. Five series of geopolymer paste were studied with ratios of FA: RHA as 100:0, 75:25, 50:50, 25:75 and 0:100. Phase identification and quantification were performed by X-ray Diffraction (XRD). Fourier Transform Infrared Spectroscopy (FTIR), field emission scanning electron microscope (FESEM) were used to characterize the microstructure of the specimen. Quantification of the elements present were performed by Energy dispersion X-Ray Analysis (EDX). Compressive strength along with physical parameters such as bulk density, water absorption, sorptivity, apparent porosity was determined. Results shows that 25% replacement by RHA is the optimal percentage on physical-mechanical properties of the blended geopolymer. The finer particles of RHA filled the voids present in the geopolymer matrix through filling effect and enriched the gel which densify the specimen. SEM micrographs also validates the denser matrix of the specimen at the optimal replacement percentage. However, it was seen that blending of RHA with FA beyond the optimal 25% has a negative effect on the properties studied. The observation may be attributed due to the presence of zeolite X as confirmed by Quantitative XRD. Increase in the amount of zeolite X and its crystalline size has a negative impact on the compressive strength of the blended geopolymer. The present study is expected to provide a practical solution of utilizing FA and RHA solid waste in construction activities.

Article Details

How to Cite
Singh, N. S. ., Thokchom, S., & Debbarma, R. . (2021). Properties of fly ash and rice husk ash blended geopolymer with sodium aluminate as activator solution. Engineering and Applied Science Research, 48(1), 92–101. Retrieved from https://ph01.tci-thaijo.org/index.php/easr/article/view/240316
Section
ORIGINAL RESEARCH

References

Davidovits J. Geopolymers: Inorganic polymeric new materials. J Therm Anal. 1991;37:1633-56.

Davidovits J. Global warming impact on the cement and aggregates industries. World Resource Rev. 1994;6(2):263-78.

Thokchom S, Ghosh P, Ghosh S. Durability of fly ash geopolymer mortars in nitric acid–effect of alkali (Na2O) content. J Civ Eng Manag. 2011;17(3):393-9.

Thokchom S, Ghosh P, Ghosh S. Effect of Na2O content on durability of geopolymer pastes in magnesium sulfate solution. Can J Civ Eng. 2012;39(1):34-43.

Kumar S, Kumar R. Mechanical activation of fly ash: effect on reaction, structure and properties of resulting geopolymer. Ceram Int. 2011;37(2):533-41.

Luukkonen T, Abdollahnejad Z, Yliniemi J, Mastali M, Kinnunen P, Illikainen M. Alkali-activated soapstone waste - mechanical properties, durability, and economic prospects. Sustain Mater Tech. 2019;22:1-8.

Istuque DB, Reig L, Moraes JCB, Akasaki JL, Borrachero MV, Soriano L, et al. Behaviour of metakaolin-based geopolymers incorporating sewage sludge ash (SSA). Mater Lett. 2016;180:192-5.

Steinerova M. Mechanical properties of geopolymer Mortars in relation to their porous structure. Ceramics- Silikáty. 2011;55(4):362-72.

Glid M, Sobrados I, Rhaiem HB, Sanz J, Amara ABH. Alkaline activation of metakaolinite-silica mixtures: Role of dissolved silica concentration on the formation of geopolymers. Ceram Int. 2017;43(15):12641-50.

Jithendra C, Elavenil S. Effects of silica fume on workability and compressive strength properties of aluminosilicate based flowable geopolymer mortar under ambient curing. Silicon. 2020;12:1965-74.

Rattanasak U, Chindaprasirt P, Suwanvitaya P. Development of high volume rice husk ash alumino silicate composites. Int J Miner Metall Mater. 2010;17(5):654-9.

Goriparthi MR, Gunneswara Rao TD. Effect of fly ash and GGBS combination on mechanical and durability properties of GPC. Adv Concr Construct. 2017;5(4):313-30.

Yazdi MA, Liebscher M, Hempel S, Yang J, Mechtcherine V. Correlation of microstructural and mechanical properties of geopolymers produced from fly ash and slag at room temperature. Construct Build Mater. 2018;191:330-41.

El-Gamal SMA, Selim FA. Utilization of some industrial wastes for eco-friendly cement production. Sustain Mater Tech. 2017;12:9-17.

Nimwinya E, Arjharn W, Horpibulsuk S, Phoo-ngernkham T, Poowancum A. A sustainable calcined water treatment sludge and rice husk ash geopolymer. J Clean Prod. 2016;119:128-34.

Saxena SK, Kumar M, Singh NB. Influence of alkali solutions on properties of pond fly ash-based geopolymer mortar cured under different conditions. Adv Cement Res. 2018;30(1):1-7.

Shaikh F, Haque S. Effect of nano silica and fine silica sand on compressive strength of sodium and potassium activators synthesised fly ash geopolymer at elevated temperatures. Fire Mater. 2018;42(3):324-35.

Srinivasa Rao C, Subha Lakshmi C, Tripathi V, Dubey RK, Sudha Rani Y, Gangaiah B. Fly ash and its utilization in indian agriculture: constraints and opportunities. In: Ghosh SK, Kumar V, editors. Circular Economy and Fly Ash Management. Singapore: Springer; 2020. p. 27-46.

Central Electricity Authority. CEA Annual report 2018-19. New Delhi: Central Electricity Authority; 2019.

FAO. World Food and Agriculture – Statistical pocketbook 2019. Rome: Food and Agriculture Organization of the United Nations (FAO); 2019.

Fletcher RA, MacKenzie KJD, Nicholson CL, Shimada S. The composition range of aluminosilicate geopolymers. J Eur Ceram Soc. 2005;25(9):1471-7.

Shyamananda SN, Suresh T, Rama D. Characteristics of rice husk ash–sodium aluminate geopolymer at elevated temperature. Emerg Mater Res. 2020;9(1):1-8.

Hwang CL, Huynh TP. Effect of alkali-activator and rice husk ash content on strength development of fly ash and residual rice husk ash-based geopolymers. Construct Build Mater. 2015;101:1-9.

Detphan S, Chindaprasirt P. Preparation of fly ash and rice husk ash geopolymer. Int J Miner Metall Mater. 2009;16(6):720-6.

Nazari A, Bagheri A, Riahi S. Properties of geopolymer with seeded fly ash and rice husk bark ash. Mater Sci Eng A. 2011;528(24):7395-401.

Hajimohammadi A, Provis JL, van Deventer JSJ. Effect of alumina release rate on the mechanism of geopolymer gel formation. Chem Mater. 2010;22(18):5199-208.

Phair JW, Deventer JSJv. Characterization of fly-ash-based geopolymeric binders activated with sodium aluminate. Ind Eng Chem Res. 2002; 41(17):4242-51.

Hajimohammadi A, van Deventer JSJ. Solid reactant-based geopolymers from rice hull ash and sodium aluminate. Waste Biomass Valorization. 2016;8(6):2131-40.

Sturm P, Gluth GJG, Brouwers HJH, Kühne HC. Synthesizing one-part geopolymers from rice husk ash. Construct Build Mater. 2016;124:961-6.

ASTM. ASTMC109/C109M-20a. Standard test method for compressive strength of hydraulic cement mortars (using 2-in. or [50-mm] cube specimens). West Conshohocken: ASTM International; 2020.

Thakur RN, Ghosh S. Effect of mix composition on compressive strength and microstructure of fly ash based geopolymer composites. ARPN J Eng Appl Sci. 2009;4(4):68-74.

ASTM. ASTMC20-00. Standard test methods for apparent porosity, water absorption, apparent specific gravity, and bulk density of burned refractory brick and shapes by boiling water. West Conshohocken: ASTM International; 2015.

ASTM. ASTMC642-13. Standard test method for density, absorption, and voids in hardened concrete. West Conshohocken: ASTM International; 2013.

Sabir BB, Wild S, O'Farrell M. A water sorptivity test for mortar and concrete. Mater Struct. 1998;31:568-74.

Fernández-Jiménez A, de la Torre AG, Palomo A, López-Olmo G, Alonso MM, Aranda MAG. Quantitative determination of phases in the alkaline activation of fly ash. Part II: Degree of reaction. Fuel. 2006;85(14-15):1960-9.

Bhagath Singh GVP, Subramaniam KVL. Quantitative XRD study of amorphous phase in alkali activated low calcium siliceous fly ash. Construct Build Mater. 2016;124:139-47.

Takeda H, Hashimoto S, Yokoyama H, Honda S, Iwamoto Y. Characterization of zeolite in zeolite-geopolymer hybrid bulk materials derived from kaolinitic clays. Materials (Basel). 2013;6(5):1767-78.

Ng C, Alengaram UJ, Wong LS, Mo KH, Jumaat MZ, Ramesh S. A review on microstructural study and compressive strength of geopolymer mortar, paste and concrete. Construct Build Mater. 2018;186:550-76.

Irfan Khan M, Azizli K, Sufian S, Man Z. Sodium silicate-free geopolymers as coating materials: effects of Na/Al and water/solid ratios on adhesion strength. Ceram Int. 2015;41(2):2794-805.

Assaedi H, Shaikh FUA, Low IM. Influence of mixing methods of nano silica on the microstructural and mechanical properties of flax fabric reinforced geopolymer composites. Construct Build Mater. 2016;123:541-52.

Liang G, Zhu H, Zhang Z, Wu Q. Effect of rice husk ash addition on the compressive strength and thermal stability of metakaolin based geopolymer. Construct Build Mater. 2019;222:872-81.

Kusbiantoro A, Nuruddin MF, Shafiq N, Qazi SA. The effect of microwave incinerated rice husk ash on the compressive and bond strength of fly ash based geopolymer concrete. Construct Build Mater. 2012;36:695-703.

Yao G, Lei J, Zhang X, Sun Z, Zheng S. One-Step hydrothermal synthesis of zeolite X powder from natural low-grade diatomite. Materials (Basel). 2018;11(6):1-14.

Kurniawan RY, Romadiansyah TQ, Tsamarah AD, Widiastuti N. Synthesis of zeolite-X from bottom ash for H2 adsorption. IOP Conf Ser Mater Sci Eng. 2018;299: 012083.

Pietersen HS, Fraay ALA, Bijen JM. Reactivity of fly ash at high pH. MRS Proceedings. 1989;178:139.

Rees CA, Provis JL, Lukey GC, van Deventer JSJ. The mechanism of geopolymer gel formation investigated through seeded nucleation. Colloid Surface Physicochem Eng Aspect. 2008;318(1-3):97-105.

Huang Y, Gong L, Pan Y, Li C, Zhou T, Cheng X. Facile construction of the aerogel/geopolymer composite with ultra-low thermal conductivity and high mechanical performance. RSC Adv. 2018;8(5):2350-6.

Chindaprasirt P, Jaturapitakkul C, Chalee W, Rattanasak U. Comparative study on the characteristics of fly ash and bottom ash geopolymers. Waste Manag. 2009;29(2):539-43.

Rożek P, Król M, Mozgawa W. Geopolymer-zeolite composites: a review. J Clean Prod. 2019;230:557-79.

Krol M, Minkiewicz J, Mozgawa W. IR spectroscopy studies of zeolites in geopolymeric materials derived from kaolinite. J Mol Struct. 2016;1126:200-6.

Mozgawa W, Krol M, Barczyk K. FT-IR studies of zeolites from different structural groups. CHEMIK. 2011;65(7):667-74.

Liew YM, Kamarudin H, Mustafa Al Bakri AM, Bnhussain M, Luqman M, Khairul Nizar I, et al. Optimization of solids-to-liquid and alkali activator ratios of calcined kaolin geopolymeric powder. Construct Build Mater. 2012;37:440-51.

Alvarez-Ayuso E, Querol X, Plana F, Alastuey A, Moreno N, Izquierdo M, et al. Environmental, physical and structural characterisation of geopolymer matrixes synthesised from coal (co-)combustion fly ashes. J Hazard Mater. 2008;154(1-3):175-83.

Liang G, Zhu H, Zhang Z, Wu Q, Du J. Investigation of the waterproof property of alkali-activated metakaolin geopolymer added with rice husk ash. J Clean Prod. 2019;230:603-12.

Assaedi H, Shaikh FUA, Low IM. Effect of nano-clay on mechanical and thermal properties of geopolymer. J Asian Ceram Soc. 2018;4(1):19-28.