Influence of Milling Parameters on Surface Roughness of Wood-Plastic Composites Applying I-Optimal Experimental Design

Authors

  • Chainarong Srivabut Department of Industrial Engineering, Faculty of Engineering, Rajamangala University of Technology Srivijaya
  • Surasit Rawangwong Department of Industrial Engineering, Faculty of Engineering, Rajamangala University of Technology Srivijaya
  • Chatree Homkhiew Department of Industrial Engineering, Faculty of Engineering, Rajamangala University of Technology Srivijaya

Keywords:

Milling, Composite Materials, Surface Roughness, I-Optimal Design, Response Surface Methodology

Abstract

This research is to study the influence of parameters on surface roughness from milling process of wood-plastic composites (WPCs) applying I-Optimal experimental design. Three factors in this study were speed (200, 480, and 720 rpm), feed rate (200, 480, and 720 mm/min), and depth of cut (3, 5, and 7 mm). The WPC specimens were mixed and compressed by twin screw extruder and hot-press, respectively. In addition, the experimental results were analyzed by Analysis of Variance (ANOVA) and optimized using Response Surface Methodology (RSM). The results can be summarized that increased speed resulted in a decrease in surface roughness, which the speed increased from 480 to 720 rpm, causing the surface roughness to be slightly increased. Moreover, it found that the decreased feed and depth of cut resulted in a decrease in surface roughness. The optimum parameter for side and face milling of WPCs was 720 rpm speed, 200 mm/min feed, and 3 mm depth of cut with a surface roughness condition generates of 2.580 µm and 2.790 µm with desirability score of 92.33% and 93.93%, respectively.

References

T. Ratanawilaia, P. Pitsuwan, S. Jirasampata and C. Homkhiew, “Influence of Milling Factors on Surface Finish of Wood-Plastic Composites,” (in Thai), Ladkrabang Engineering Journal, vol. 32, no. 2, pp. 43–48, 2015.

C. Homkhiewa, S. Rawangwong and W. Boonchouytan, “Effects of ground rubber tire and natural rubber contents on mechanical properties of thermoplastic elastomer,” (in Thai), RMUTSV Research Journal, vol. 10, no. 3, pp. 553–567, 2021.

C. Srivabut, T. Ratanawilai and S. Hiziroglie, “Effect of nanoclay, talcum, and calcium carbonate as filler on properties of composites manufactured from recycled polypropylene and rubberwood fiber,” Construction and Building Materials, vol. 162, pp. 450–458, 2018, doi:10.1016/j.conbuildmat.2017.12.048.

C. Homkhiew and T. Ratanawilai, “Optimal proportions of composites from polypropylene and rubberwood flour after water immersion using experimental design,” (in Thai), KKU Research Journal, vol. 19, no. 6, pp. 780–793, 2014.

W. Cheewawuttipong, C. Homkhiew and S. Rawangwong, “A comparative study on the effect of oil palm fiber contents and types on properties of rubberwood sawdust-polypropylene composites,” (in Thai), RMUTSV Research Journal, vol. 11, pp. 31–46, 2022.

N. Ayrilmis, U. Buyuksari and T. Dundar, “Waste pine cones as a source of reinforcing fillers for thermoplastic composites,” Journal of Applied Polymer Science, vol. 117, no. 4, pp. 2324–2330, 2010, doi: 10.1002/app.32076.

C. Srivabut, T. Ratanawilai and S. Hiziroglie, “Response surface optimization and statistical analysis of composites made from calcium carbonate filler-added recycled polypropylene and rubberwood fiber,” Journal of Thermoplastic Composites Material, vol. 35, no. 3, pp. 391–415, 2022, doi: 10.1177/0892705719889988.

R. Huang, B. -J. Kim, S. Lee, Z. Yang and Q. Wu, “Co-extruded wood-plastic composites with talc-filled shells: morphology, mechanical, and thermal expansion performance,” BioResources, vol. 8, no. 2: pp. 2283–2299, 2013.

T. Ratanawilai and K. Taneerat, “Alternative polymeric matrices for wood-plastic composites: Effects on mechanical properties and resistance to natural weathering,” Construction and Building Materials, vol. 172, pp. 349–357, 2018, doi: 10.1016/j.conbuildmat.2018.03.266.

S. Khamtree, T. Ratanawilai and S. Ratanawilai, “The effect of alkaline-silane treatment of rubberwood flour for water absorption and mechanical properties of plastic composites,” Journal of Thermoplastic Composites Material, vol. 33, no. 5, pp. 599–613, 2020, doi:10.1177/0892705718808556.

C. Srivabut, T. Ratanawilai and S. Hiziroglie, “Statistical modeling and response surface optimization on natural weathering of wood-plastic composites with calcium carbonate filler,” Journal of Material Cycles and Waste Management, vol. 23, pp. 1503–1517, 2021, doi:10.1007/s10163-021-01230-7.

C. Srivabut, C. Homkhiew and S. Rawangwong, “Optimal composition on surface roughness of wood-plastic composites using mixture design and response surface methodology,” (in Thai), Ladkrabang Engineering Journal, vol 38, no 4, pp. 151–165, 2021.

C. Srivabut, S. Rawangwong, C. Homkhiew and J. Rodjananugoon, “Optimal condition on surface roughness in side milling of high-density polyethylene and rubberwood flour composites using response surface methodology,” (in Thai), Ladkrabang Engineering Journal, vol 39, no 1, pp. 23–34, 2022.

T. Ratanawilai, P. Lekanukit and S. Urapantamas, “Effect of rubberwood and palm oil content on the properties of wood–polyvinyl chloride composites,” Journal of Thermoplastic Composites Material, vol. 27, no. 6, pp. 719–730, 2014, doi: 10.1177/0892705712454863.

E. O. Olakanmi, E. A. Ogunesan, E. Vunain, R. A. Lafia-Araga, M. Doyoyo and R. Meijboom, “Mechanism of fiber/matrix bond and properties of wood polymer composites produced from alkaline-treated daniella oliveri wood flour,” Polymer Composites, vol. 37, no.9, pp. 2657–2672, 2016, doi: 10.1002/pc.23460.

J. Lamaming, R. Hashim, O. Sulaiman, T. Sugimoto, M. Sato and S. Hiziroglu, “Measurement of some properties of binderless particleboards made from young and old oil palm trunks,” Measurement, vol 47, pp. 813–819, 2014, doi: 10.1016/j.measurement.2013.10.007.

S. Rimdusit, W. Smittakorn, S. Jittarom and S. Tiptipakorn, “Highly filled polypropylene rubber wood flour composites,” Engineering Journal, vol 15, no. 2, pp. 17–30, 2011, doi:10.4186/ej.2011.15.2.17.

N. Ayrilmis, S. Korkut, E. Tanritanir, J. E. Winandy and S. Hiziroglu, “Effect of various fire retardants on surface roughness of plywood,” Building and Environment, vol. 41, no. 7, pp. 887–892, 2006, doi: 10.1016/j.buildenv.2005.04.011.

C. Homkhiew, S. Rawangwong, W. Boonchouytan and W. Thongruang, “Mechanical and physical properties of thermoplastic natural Rubber,” (in Thai), Srinakharinwirot University Engineering Journal, vol. 13, no 1, pp. 107–122, 2018.

S. Tamrakar and R. A. Lopez-Anido, “Water absorption of wood polypropylene composite sheet piles and its influence on mechanical properties,” Construction and Building Materials, vol. 25, no. 10, pp. 3977–3988, 2011, doi: 10.1016/j.conbuildmat.2011.04.031.

Downloads

Published

2022-12-28

How to Cite

[1]
C. Srivabut, S. Rawangwong, and C. Homkhiew, “Influence of Milling Parameters on Surface Roughness of Wood-Plastic Composites Applying I-Optimal Experimental Design”, Eng. & Technol. Horiz., vol. 39, no. 4, pp. 22–35, Dec. 2022.

Issue

Section

Research Articles