An Application of Lean Six Sigma Logistics for an Improvement for Supplies Warehouse in a Body & Paint Repairing Center

Main Article Content

Natthapong Nanthasamreong
Pornnapa Payatham
Maneerat Suwandee

Abstract

This research aimed to study the working condition and apply the lean six sigma logistics concept in controlling and reducing cost in a supplies warehouse of the body & paint repairing center. The defining and measuring of initial condition result revealed that there were waiting wastes and excessive colors requisition. After analyzing the problems, the root causes of problem were inappropriate warehouse managing and lack of working standards. Therefore, the processes were improved by re-layout of warehouse areas and used the location identification banners as a visual control standard. In addition, the color mixing standard of operation for painting technician was established. The improvement results revealed that supplies requisition time reduced 100.18 seconds (40.32 %) and average total cost of painting colors reduced 5,135.90 Baht per car (22.13 %) or can reduce 1,540,770 Baht per year.

Article Details

How to Cite
[1]
N. Nanthasamreong, P. Payatham, and M. Suwandee, “An Application of Lean Six Sigma Logistics for an Improvement for Supplies Warehouse in a Body & Paint Repairing Center”, RMUTI Journal, vol. 14, no. 2, pp. 14–27, Jul. 2021.
Section
Research article
Author Biography

Natthapong Nanthasamreong, Faculty of Industrial Technology, Ubon Ratchathani Rajabhat University

Publications & Conferences

Natthapong Nanthasamroeng. Multimodal Transportation Model for Tourism Logistics from Thailand to Laos via Chong-Mek Border. Proceedings of the 3rd Sharing of Teaching and Research Experiences (STRE2015);2015 November 5; Kuala Lumpur, Malaysia.2015.pp20.

Natthapong Nanthasamroeng, Kriangsak Rukpukdee Kiatisak Pranet and Pawinyada Boonrom .(2014). “Simulated Annealing with Multiple Cooling Pattern for Location-Routing Problem: A Case Study in Block Rubber Plant in Ubon Ratchathani, Thailand”. Proceeding of papers in UBRUIRC2014. 12-15 March 2014. Ubon Ratchathani Rajabhat University,THAILAND.

Natthapong Nanthasamroeng. (2013). “Logistics Optimization for Locating Ethanol Plant in the Northeastern of Thailand”. Proceeding of papers in International Symposium STRE2013. 17 September 2013. Hue University, College of Foreign Language. Vietnam.

Natthapong Nanthasamroeng. Location Analysis for Emergency Medical Service Vehicle in Sub District Area. 2012. Industrial Engineering & Management Systems 11(4) pp 339-345.

Natthapong Nanthasamroeng. Multi-Agent Simulated Quenching for Location Problem: A Case Study in the Emergency Medical Service”. Proceeding of the 8th International Conference on Intelligence Manufacturing and Logistics Systems (IML2012), 18-22 February 2012,UbonRatchathani, Thailand.

Natthapong Nanthasamroeng.“A survey of safety condition in the school’s playground in UbonRatchathani municipal area”. Proceeding of the 10th International Conference on Developing Real-Life Learning Experiences. 11 May 2012. King Mongkut’s Institute of Technology Ladkrabang, Bangkok.

Natthapong Nanthasamroeng and Rapeepan Pitakaso. (2012). “A Comparison of ILS and VNS Heuristics for Multi-Stages and Multi-ObjectivesLocation-routing Problem”. Proceeding of the Asia Pacific Industrial Engineering & Management Systems Conference 2012.Phuket,Thailand: 1876-1885.

References

Department of Land Transport. (2020). Thailand’s Automobile Registration Statistics 2020. Access (5 December 2020). Available (https://web.dlt.go.th/statistics)

Department of Land Transport. (2020). Accumulative Registered Automobile Until 30 November 2020. Access (5 December 2020). Available (https://web.dlt.go.th/statistics)

Toyota Motor (Thailand) Company Limited. (2020). Dealer List. Access (5 December 2020). Available (https://www.toyota.co.th/dealer)

Lertpongprasert, S. and Pratoomsawad, T. (2018). Service Quality of Standard Autobody Repair and Painting Service Center in Nonthaburi Province. Journal of Suvarnabhumi Institute of Technology. Vol. 4, No. 2, pp. 16-29

Pipithsuksuntand, R. and Charoenwiriyakul, C. (2020). Service Quality and Marketing Mix Affects Customer Satisfaction in the Automobile Standard Service Center (Case Study of Mitsubishi Service Center in Nonthaburi). The Journal of Development Administration Research. Vol. 10, No. 3, pp. 88-97

Chomkonggraud, T., Prayotudomkit, P., and Wonglek, P. (2018). Logistics Service Quality Affecting Customers’ Satisfaction by Toyota Service Center In Samutprakan Province. Southeast Bangkok Journal (Humanities and Social Sciences). Vol. 4, No. 1, pp.33-50

Wannasiri, U. (2019). Applying of Lean Concepts to Increase the Efficiency of Storage Space: A Case Study of Door and Window Equipment Dealers. NKRAFA Journal of Science and Technology. Vol. 15, pp. 67-78

Jitkue, K. (2019). The LEAN Way: Global Management Concepts Enhance the Operation Case Study of the Organic Mushroom Community Business, Ban Liphon Hua Han - Bor Rae, Phuket Province. Area Based Development Research Journal. Vol. 11, No. 2, pp. 135-155

Klinpipat, A. and Tingsapatti, C. (2017). A Lean Coach Competency-Based Training Program. TNI Journal of Business Administration and Languages. Vol. 5, No. 2, pp. 52-57

Wronka, A. (2016). Lean Logistics. Journal of Positive Management. Vol. 7, No. 2, pp. 55-63. DOI: 10.12775/JPM.2016.012

Ramstad, K. F. (2019). What is Lean Logistics?. Access (5 December 2020). Available (https://www.mixmove.io /blog/what-is-lean-logistics)

Weerotpadungpong, N. (2019). Evaluation of Manufacturing Lean Logistic System to Use in the Organization: Factory of Starch and Sugar Industry in Nakhonratchasima. Journal of Logistics and Supply Chain College. Vol. 5, No. 2, pp. 39-54

Maneeyot, B. and Thongrod, C. (2016). Lean Logistics Management for Out-Patient Ward of Yanhee Hospital. Journal of Logistics and Supply Chain College. Vol. 2, No. 1, pp. 1-11

Goldsby, T. and Martichenko, R. (2005). Lean Six Sigma Logistics. Florida: J. Ross Publishing Inc.

Innupat, W. and Kupimai, S. (2018). Improvement of Flocking Process for Automotive Window Frame Rubber Manufactures Based on Six Sigma Principle. EAU Heritage Journal Science and Technology. Vol. 12, No. 1, pp. 96-109

Charoenprasit, S. and Thaingoen, K. (2020). Spare Parts Disbursement Documenting Time Reductionby Using DMAIC Concept. Journal of Industrial Technology Ubon Ratchathani Rajabhat University. Vol. 10, No. 1, pp. 124-136