Application of Taguchi Method for Burnishing Process of AA5052 Aluminum Alloy by Studying the Optimization of Production
DOI: 10.14416/j.ind.tech.2021.04.001
Keywords:
Taguchi method, Burnishing process, Aluminum alloyAbstract
The burnishing process was developed and designed for the finishing of the workpiece to reduce the production time. This research was to study the burnishing on AA5052 aluminum alloy which affects the surface roughness. The Taguchi method was used to determine the appropriate factors (speed, feed and burnishing Force) for optimization of production processes. From the experiment, the results showed that the condition of the burnishing process was the speeds 200 rev/min, the feeds 0.5 mm/rev and burnishing force 200 N, which had the average surface roughness as low as 0.47 µm and the S/N ratio was found to be 6.53. In the repeated trials, it was found that the values were closed to the first experiment by calculating via the Taguchi method, which was considered acceptable by estimated model coefficients of 98.14%. Therefore, the Taguchi method could be used to design an efficient burnishing process for AA5052 aluminum alloy.
References
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[12] W.Labuda, R.Starosta and R. Dyl, Estimation of the influence of burnishing parameters on steel X5CrNi1810 surface layers strengthening and roughness changes, Journal of KONES, 2008, 15, 259-267.
[13] V. Chomienne, F. Valiorgue, J. Rech and C. Verdu, Influence of ball burnishing on residual stress profile of a 15-5PH stainless steel, CIRP Journal of Manufacturing Science and Technology, 2016, 13, 90-96.
[14] Y.C. Yen, P. Sartkulvanich, and T.Altan, Finite element modeling of roller burnishing process, CIRP annals, 2005, 54(1), 237-240.
[15] A.M. Hassan, and A.S. Al-Bsharat, Influence of burnishing process on surface roughness, hardness, and microstructure of some non-ferrous metals, Wear, 1996, 199(1), 1-8.
[16] A.M. Hassan and S.Z. Al-Dhifi, Improvement in the wear resistance of brass components by the ball burnishing process, Journal of Materials Processing Technology, 1999, 96(1-3), 73-80.
[17] Y.C. Lin, S.W. Wang and H.Y. Lai, The relationship between surface roughness and burnishing factor in the burnishing process, The International Journal of Advanced Manufacturing Technology, 2004, 23(9), 666-671.
[18] H. Basak, , S. Özkan and A. Taskesen, Application of burnishing process on friction stir welding and investigation of the effect of burnishing process on the surface roughness, hardness and strength, Experimental Techniques, 2011, 35, 8-16.
[19] S. Swirad and R. Wdowik, Determining the effect of ball burnishing parameters on surface roughness using the Taguchi method, Procedia Manufacturing, 2019, 34, 287-292.
[20] K.L. Tsui, An overview of Taguchi method and newly developed statistical methods for robust design, IIE Transactions, 1992, 24(5), 44-57.
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[3] H. Yilmaz and R. Sadeler, Effect of ball burnishing treatment on the fatigue behavior of 316L stainless steel operating under anodic and cathodic polarization potentials. Metallurgical and Materials Transactions A, 2018, 49(11), 5393-5401.
[4] A. Sova, C. Courbon, F. Valiorgue, J., Rech, and Ph. Bertrand, Effect of turning and ball burnishing on the microstructure and residual stress distribution in stainless steel cold spray deposits. Journal of Thermal Spray Technology, 2017, 26(8), 1922-1934.
[5] H. Luo, J. Liu, L. Wang and Q. Zhong, Investigation of the burnishing process with PCD tool on non-ferrous metals, The International Journal of Advanced Manufacturing Technology, 2005, 25, 454-459.
[6] L.N. López de Lacalle, A. Lamikiz, J. Muñoa and J.A. Sánchez, Quality improvement of ball-end milled sculptured surfaces by ball burnishing, International Journal of Machine Tools and Manufacture, 2005, 45(15), 1659-1668.
[7] F.J. Shiou, S.J. Huang, A.J. Shih, J. Zhu and M. Yoshino, Fine surface finish of a hardened stainless steel using a new burnishing tool, Procedia Manufacturing, 2017, 10, 208-217.
[8] U. Esme, Use of grey based Taguchi method in ball burnishing process for the optimization of surface roughness and microhardness of AA 7075 aluminum alloy, Materiali in tehnologije, 2010, 44(3), 129-135.
[9] S.R. Thorat and A.G. Thakur, Optimization of burnishing parameters by taguchi based GRA method of AA 6061 aluminum alloy, Materials Today: Proceedings, 2018, 5(2), 7394-7403.
[10] J.D. Kechagias, K.E. Aslani, N.A. Fountas, N.M. Vaxevanidis and D.E. Manolakos, A comparative investigation of Taguchi and full factorial design for machinability prediction in turning of a titanium alloy. Measurement, 2020, 151, 107213.
[11] A. Rafidah, A. Nurulhuda, A. Azrina, Y. Suhaila, I.S. Anwar, and R.A. Syafiq, Comparison design of experiment (doe): Taguchi method and full factorial design in surface roughness. Applied Mechanics and Materials, 2014, 660, 275-279.
[12] W.Labuda, R.Starosta and R. Dyl, Estimation of the influence of burnishing parameters on steel X5CrNi1810 surface layers strengthening and roughness changes, Journal of KONES, 2008, 15, 259-267.
[13] V. Chomienne, F. Valiorgue, J. Rech and C. Verdu, Influence of ball burnishing on residual stress profile of a 15-5PH stainless steel, CIRP Journal of Manufacturing Science and Technology, 2016, 13, 90-96.
[14] Y.C. Yen, P. Sartkulvanich, and T.Altan, Finite element modeling of roller burnishing process, CIRP annals, 2005, 54(1), 237-240.
[15] A.M. Hassan, and A.S. Al-Bsharat, Influence of burnishing process on surface roughness, hardness, and microstructure of some non-ferrous metals, Wear, 1996, 199(1), 1-8.
[16] A.M. Hassan and S.Z. Al-Dhifi, Improvement in the wear resistance of brass components by the ball burnishing process, Journal of Materials Processing Technology, 1999, 96(1-3), 73-80.
[17] Y.C. Lin, S.W. Wang and H.Y. Lai, The relationship between surface roughness and burnishing factor in the burnishing process, The International Journal of Advanced Manufacturing Technology, 2004, 23(9), 666-671.
[18] H. Basak, , S. Özkan and A. Taskesen, Application of burnishing process on friction stir welding and investigation of the effect of burnishing process on the surface roughness, hardness and strength, Experimental Techniques, 2011, 35, 8-16.
[19] S. Swirad and R. Wdowik, Determining the effect of ball burnishing parameters on surface roughness using the Taguchi method, Procedia Manufacturing, 2019, 34, 287-292.
[20] K.L. Tsui, An overview of Taguchi method and newly developed statistical methods for robust design, IIE Transactions, 1992, 24(5), 44-57.
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Published
2021-04-05
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บทความวิจัย (Research article)
