Influence of Ground Oyster Shell on Properties of Fly Ash-Based Geopolymer Paste

Main Article Content

Worawit Projan
Phaithun Nasaeng
Chaichan Yuwanasiri

Abstract

Geopolymer paste is one type of environmentally friendly binder material with outstanding mechanical properties and high durability. However, heat curing is necessary to accelerate the geopolymerization. This research aimed to study the influence of ground oyster shells on the properties of fly ash geopolymer paste at a normal ambient temperature. High-calcium fly ash and ground oyster shells were used as the main raw materials in the ratios of 100:0, 75:25, 50:50, 25:75, and 0:100 by weight. The liquid-to-powder material ratio at 0.6 and the sodium silicate to 10 M sodium hydroxide ratio at 1.0 by weight were used. Geopolymer paste properties were tested, including flow value, setting time, compressive strength, and microstructure analysis. The experimental results found that the flow rate and setting time of the geopolymer paste decreased when the quantity of ground oyster shells increased. The 75:25 mixture of fly ash and ground oyster shells achieved the maximum compressive strength of 44.3 MPa at 28 days. Microstructural analysis revealed that calcium leached from the shell reacted with silicates and aluminates to form C-A-S-H alongside the main geopolymer gel, resulting in a denser microstructure and enhanced compressive strength. It was shown that geopolymer paste from fly ash mixed with ground oyster shells has high potential for producing environmentally friendly construction materials, with good compressive strength development under room temperature curing.

Article Details

Section
Research Article

References

M. Hanifa, R. Agarwal, U. Sharma, P. C. Thapliyal, and L. P. Singh, “A review on CO2 capture and sequestration in the construction industry: Emerging approaches and commercialised technologies,” J. CO2 Utilization, vol. 67, 2023, Art. no. 102292, doi: 10.1016/j.jcou.2022.102292.

P. Duxson, A. Fernández-Jiménez, J. L. Provis, G. C. Lukey, A. Palomo, and J. S. J. van Deventer, “Geopolymer technology: The current state of the art,” J. Mater. Sci., vol. 42, pp. 2917–2933, 2007, doi: 10.1007/s10853-006-0637-z.

P. Chindaprasirt, P. De Silva, K. Sagoe-Crentsil, and S. Hanjitsuwan, “Effect of SiO2 and Al2O3 on the setting and hardening of high calcium fly ash-based geopolymer systems,” J. Mater. Sci., vol. 47, pp. 4876–4883, 2012, doi: 10.1007/s10853-012-6353-y.

P. Zhang, Y. Zheng, K. Wang, and J. Zhang, “A review on properties of fresh and hardened geopolymer mortar,” Composites Part B: Eng., vol. 152, pp. 79–95, 2018, doi: 10.1016/j.compositesb.2018.06.031.

P. Chindaprasirt, T. Phoo-ngernkham, S. Hanjitsuwan, S. Horpibulsuk, A. Poowancum, and B. Injorhor, “Effect of calcium-rich compounds on setting time and strength development of alkali-activated fly ash cured at ambient temperature,” Case Stud. Constr. Mater., vol. 9, 2018, Art. no. e00198, doi: 10.1016/j.cscm.2018.e00198.

P. Nath and P. K. Sarker, “Fracture properties of GGBFS-blended fly ash geopolymer concrete cured in ambient temperature,” Mater. Struct., vol. 50, no. 1, 2017, Art. no. 32, doi: 10.1617/s11527-016-0893-6.

S. Pangdaeng, T. Phoo-ngernkham, V. Sata, and P. Chindaprasirt, “Influence of curing conditions on properties of high calcium fly ash geopolymer containing Portland cement as additive,” Mater. Des., vol. 53, pp. 269–274, 2014, doi: 10.1016/j.matdes.2013.07.018.

B. Yang and J. G. Jang, “Environmentally benign production of one-part alkali-activated slag with calcined oyster shell as an activator,” Constr. Build. Mater., vol. 257, 2020, Art. no. 119552, doi: 10.1016/j.conbuildmat.2020.119552.

Y. J. N. Djobo, A. Elimbi, J. Dika Manga, and I. B. Djon Li Ndjock, “Partial replacement of volcanic ash by bauxite and calcined oyster shell in the synthesis of volcanic ash-based geopolymers,” Constr. Build. Mater., vol. 113, pp. 673–681, 2016, doi: 10.1016/j.conbuildmat.2016.03.104.

Standard Specification for Coal Ash and Raw or Calcined Natural Pozzolan for Use in Concrete, ASTM C618-23e1, Apr. 2025. [Online]. Available: https://store.astm.org/c0618-23e01.html

Standard Test Method for Compressive Strength of Hydraulic Cement Mortars (Using 2-in. or [50 mm] Cube Specimens), ASTM C109/C109M-20b, Mar. 2020. [Online]. Available: https://www.astm.org/c0109_c0109m-20.html

C. Namchiengtai, P. Nasaeng, and V. Sata, “Effect of ground pumice on the properties of fly ash geopolymer paste,” (in Thai), Thai Sci. Technol. J., vol. 33, no. 1, pp. 87–105, 2025.

Standard Test Methods for Time of Setting of Hydraulic Cement by Vicat Needle, ASTM C191-19, Nov. 2021. [Online]. Available: https://store.astm.org/c0191-19.html

P. Chindaprasirt, T. Chareerat, S. Hatanaka, and T. Cao, “High-strength geopolymer using fine high-calcium fly ash,” J. Mater. Civ. Eng., vol. 23, no. 3, pp. 264–270, 2011, doi: 10.1061/(asce)mt.1943-5533.0000161.

U. Rattanasak, K. Pankhet, and P. Chindaprasirt, “Effect of chemical admixtures on properties of high-calcium fly ash geopolymer,” Int. J. Miner. Metall. Mater., vol. 18, pp. 364–369, 2011, doi: 10.1007/s12613-011-0448-3.

E. Ruiz-Agudo, K. Kudłacz, C. V. Putnis, A. Putnis, and C. Rodriguez-Navarro, “Dissolution and carbonation of portlandite [Ca(OH)2] single crystals,” Environ. Sci. Technol., vol. 47, no. 19, pp. 11342–11349, 2013, doi: 10.1021/es402061c.

Z. H. Cheng, A. Yasukawa, K. Kandori, and T. Ishikawa, “FTIR study on incorporation of CO2 into calcium hydroxyapatite,” J. Chem. Soc. - Faraday Trans., vol. 94, pp. 1501–1505, 1998, doi: 10.1039/a708581h.

W. K. W. Lee and J. S. J. van Deventer, “Structural reorganisation of class F fly ash in alkaline silicate solutions,” Colloids Surfaces A: Physicochem. Eng. Aspects, vol. 211, no. 1, pp. 49–66, 2002, doi: 10.1016/S0927-7757(02)00237-6.

I. García-Lodeiro, A. Fernández-Jiménez, M. T. Blanco, and A. Palomo, “FTIR study of the sol–gel synthesis of cementitious gels: C–S–H and N–A–S–H,” J. Sol-Gel Sci. Technol., vol. 45, pp. 63–72, 2008, doi: 10.1007/s10971-007-1643-6.

C. K. Yip, G. C. Lukey, and J. S. J. Van Deventer, “The coexistence of geopolymeric gel and calcium silicate hydrate at the early stage of alkaline activation,” Cem. Concr. Res., vol. 35, no. 9, pp. 1688–1697, 2005, doi: 10.1016/j.cemconres.2004.10.042.

W. K. W. Lee and J. S. J. Van Deventer, “The effects of inorganic salt contamination on the strength and durability of geopolymers,” Colloids Surfaces A: Physicochem. Eng. Aspects, vol. 211, no. 2–3, pp. 115–126, 2002, doi: 10.1016/S0927-7757(02)00239-X.

O. Mahmoodi, H. Siad, M. Lachemi, and M. Sahmaran, “Synthesis and optimization of binary systems of brick and concrete wastes geopolymers at ambient environment,” Constr. Build. Mater., vol. 276, 2021, Art. no. 122217, doi: 10.1016/j.conbuildmat.2020.122217.

P. Chindaprasirt, C. Jaturapitakkul, W. Chalee, and U. Rattanasak, “Comparative study on the characteristics of fly ash and bottom ash geopolymers,” Waste Manage., vol. 29, no. 2, pp. 539–543, 2009, doi: 10.1016/j.wasman.2008.06.023.

S. Detphan and P. Chindaprasirt, “Preparation of fly ash and rice husk ash geopolymer,” Int. J. Miner. Metall. Mater., vol. 16, no. 6, pp. 720–726, 2009, doi: 10.1016/S1674-4799(10)60019-2.

W. Punurai, W. Kroehong, A. Saptamongkol, and P. Chindaprasirt, “Mechanical properties, microstructure and drying shrinkage of hybrid fly ash-basalt fiber geopolymer paste,” Constr. Build. Mater., vol. 186, pp. 62–70, 2018, doi: 10.1016/j.conbuildmat.2018.07.115.